Stainless Steel Square Tube

Stainless steel square tube is a hollow square section used for frames, structures, handrails, furniture and machine guarding. It is welded from strip and sized on its outside dimensions, so a 50x50 mm tube measures exactly 50 mm across each face. Walmay stocks it in 304 and 316L from 12x12 mm to 200x200 mm with walls from 1.0 mm to 6.0 mm, in mill 2B, No.4 brushed and mirror finishes, cut to length with square or mitred ends. Standard mill length is 6 metres.

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  • Structural Stability

    Compared to round tubes, the square profile offers 20–30% higher torsional resistance at equal wall thickness, supporting heavier lateral loads.

  • Corrosion Resistance Across Environments

    316L stainless steel square tube withstands up to 1,500 hours of salt spray (ASTM B117) testing, while 304 achieves 1,000 hours, ensuring reliability in coastal and chemical settings.

  • Customizable Options

    Available in welded or seamless forms, with adjustable wall thickness and edge dimensions. Interior and exterior polishing can be applied for hygienic or decorative requirements.

Product Specifications

Standard Sizes and Weight

Weights calculated for 304 at 8.0 g/cm3. For a square tube the section area is 4 multiplied by wall thickness multiplied by (side minus wall).

Size1.2 mm wall1.5 mm wall2.0 mm wall3.0 mm wallWeight per 6 m at 2.0 mm
12x12 mm0.41 kg/m0.50 kg/m0.64 kg/m-3.8 kg
20x20 mm0.72 kg/m0.89 kg/m1.15 kg/m1.63 kg/m6.9 kg
25x25 mm0.91 kg/m1.13 kg/m1.47 kg/m2.11 kg/m8.8 kg
30x30 mm1.11 kg/m1.37 kg/m1.79 kg/m2.59 kg/m10.8 kg
40x40 mm1.49 kg/m1.85 kg/m2.43 kg/m3.55 kg/m14.6 kg
50x50 mm1.87 kg/m2.33 kg/m3.07 kg/m4.51 kg/m18.4 kg
60x60 mm2.26 kg/m2.81 kg/m3.71 kg/m5.47 kg/m22.3 kg
75x75 mm2.84 kg/m3.53 kg/m4.67 kg/m6.91 kg/m28.0 kg
80x80 mm-3.77 kg/m4.99 kg/m7.39 kg/m29.9 kg
100x100 mm-4.73 kg/m6.27 kg/m9.31 kg/m37.6 kg
120x120 mm--7.55 kg/m11.23 kg/m45.3 kg
150x150 mm--9.47 kg/m14.11 kg/m56.8 kg
200x200 mm---18.91 kg/m113.5 kg at 3.0 mm

In imperial sizes we stock 1/2, 3/4, 1, 1 1/4, 1 1/2, 2, 2 1/2, 3 and 4 inch squares in 16, 14, 12 and 11 gauge walls. A 20 foot length of 2 inch square tube in 14 gauge weighs about 21 kg, which is the figure to apply against a per-tonne price.

Specification
ItemDetail
Grades304, 304L, 316L, 201 for indoor cost-driven work
StandardASTM A554 ornamental and structural, ASTM A500 dimensional practice on request
Size range12x12 mm to 200x200 mm, 1/2 in to 4 in
Wall thickness1.0-6.0 mm, 20 gauge to 1/4 in
Length6 m standard, 20 ft, or cut to length
FinishMill 2B, No.4 brushed, hairline, No.8 mirror
Corner radiusTypically 1.5 to 2.5 times wall thickness
Weld seamInside, bead rolled or ground on request
CertificationEN 10204 3.1
Tolerances to ASTM A554
ParameterTolerance
Outside dimension, up to 25 mmPlus or minus 0.13 mm
Outside dimension, 25-75 mmPlus or minus 0.25 mm
Outside dimension, above 75 mmPlus or minus 1 percent
Wall thicknessPlus or minus 10 percent
Squareness of sides90 degrees plus or minus 2 degrees
Straightness1 mm per metre, 3 mm maximum over 6 m
Twist2 degrees maximum per 3 m
Length, cut to sizePlus or minus 1 mm

If a frame is being jigged and welded, ask about the corner radius as well as the dimensions. It varies with wall thickness and mill, and a design that assumes a sharp corner will not sit flush against a section with a 5 mm radius.

Square, Rectangular or Round
CriterionSquare tubeRectangular tubeRound tube
Flat faces for joiningYes, fourYes, fourNo, needs coping or saddles
Bending strength for the same weightGood, equal both axesBest in the strong axisModerate
Torsional rigidityHighHighHighest for a closed section
Fabrication costLow, simple cutsLowHigher, profiled cuts
Fixing surfacesEasy, plates sit flatEasyNeeds shaped washers or saddles
Typical useFrames, posts, guardingBeams, spans, railsHandrails, decorative, fluid

Square tube wins on fabrication economics rather than on structural efficiency. Cuts are square, plates and brackets sit flat, and welds are straight lines, so a square frame costs less to build than the equivalent round one even when it weighs slightly more. Where a member spans and bends about one axis, rectangular tube placed with its long face vertical uses the material better.

Grade and Finish Selection
ApplicationGradeFinish
Interior furniture, retail fittings201 or 304No.4 or mirror
Interior handrails and balustrades304No.4 or hairline
Kitchen and food equipment frames304No.4
Machine frames and guarding304Mill 2B
Exterior architectural, inland304No.4 or hairline
Coastal exterior, pool halls316LNo.4
Marine and deck structures316LNo.4 or mirror

Polished square tube arrives with PVC film on the finished faces. Keep the film on through fabrication and remove it after installation, and note that the weld seam side is normally left unpolished on mill-finished tube, so specify the orientation if one face will be hidden.

Ordering
ItemDetail
Minimum order500 kg from stock, 2 tonnes for mill sizes
Lead time from stock7-12 days
Lead time mill run25-40 days
Stock range20x20 to 100x100 mm in 1.2-3.0 mm wall, 304 and 316L
PackingBundled, plastic end caps, film on polished faces
IncotermsFOB, CIF, DAP

Send the section size, wall thickness, grade, finish, length or cut list, and whether ends should be square or mitred. Related products: rectangular tube, 304 pipe and tube, 316 pipe and tube, angle bar, channel, and the full pipe and tube range.

Pricing Calculation

Workshop & Manufacturing Machine

Stainless Steel Tubes Packed in Truck

Wooden Crate Packaging in Factory

Neo-Mac Machine with Stainless Steel Tubes

Factory Tube Packaging Process

Industrial Manufacturing Equipment

Stainless Steel Composition Analyzer

Bundled stainless steel pipes of varying diameters racked in a mill warehouse
Close-up of a stainless steel pipe end showing the weld seam and polished bore

Stainless steel square tube is a hollow square section used for frames, structures, handrails, furniture and machine guarding. It is welded from strip and sized on its outside dimensions, so a 50x50 mm tube measures exactly 50 mm across each face. Walmay stocks it in 304 and 316L from 12x12 mm to 200x200 mm with walls from 1.0 mm to 6.0 mm, in mill 2B, No.4 brushed and mirror finishes, cut to length with square or mitred ends. Standard mill length is 6 metres.

Terminology

The same product carries several names depending on where the drawing was produced.

NameWhere used
Square tubeGeneral and North American usage
SHS, square hollow sectionEuropean and Australian structural usage
HSS, hollow structural sectionNorth American structural steel usage, covers square, rectangular and round
Box sectionBritish trade usage
Square tubingCommon in fabrication and retail
Structural tubingGeneric, usually implies a structural standard rather than ornamental

The names describe the same geometry, but the standard behind them matters: ASTM A554 covers ornamental and structural stainless tube with commercial tolerances, ASTM A500 and A1085 apply to carbon steel structural hollow sections, and EN 10219 covers cold-formed welded sections. For a stainless frame, A554 is the normal specification. Rectangular sections are on our rectangular tube page.

Bundled stainless steel pipes strapped and tagged for export shipment on a warehouse dock

Fabrication

Square tube cuts cleanly on a bandsaw or a cold saw, and mitres well for corner joints. Three practical notes:

  • Weld with 308L filler on 304 and 316L filler on 316L. Corner joints in thin wall distort easily, so tack in sequence and balance heat around the frame.
  • The inside weld seam is intact on A554 tube and does not need removing for structural use, but for hygienic or fluid applications specify a bead-rolled or ground seam.
  • Bending is possible on a mandrel bender at 3 times the section size and above, though square sections bulge on the outer face and flatten slightly on the inner one. For visible work, specify a mandrel bend and approve a sample.

We supply tube cut, mitred, notched, drilled, bent, welded into frames and polished. See cutting, bending, welding, polishing and edge finishing, summarised on the fabrication page.

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Stainless steel pipe being cut to length on a bandsaw in a fabrication shop
Technician checking stainless steel pipe wall thickness with an ultrasonic gauge

Applications

FAQs

What are the standard sizes of stainless steel square tubes?
Metric stock runs 12x12, 20x20, 25x25, 30x30, 40x40, 50x50, 60x60, 75x75, 80x80, 100x100, 120x120, 150x150 and 200x200 mm, with walls from 1.0 to 6.0 mm. Imperial stock covers 1/2, 3/4, 1, 1 1/4, 1 1/2, 2, 2 1/2, 3 and 4 inch squares in 16, 14, 12 and 11 gauge. Standard length is 6 metres or 20 feet. Sizes outside this range are available as a mill run from about 2 tonnes.
What is the price of a 20 foot stainless steel square pipe?
It depends on the section, the wall and the grade, because pricing is by weight. A 20 foot length of 2 inch square tube in 14 gauge weighs about 21 kg; the same length in 4 inch and 11 gauge weighs about 75 kg, so it costs roughly three and a half times as much. On top of that, 316L runs 25 to 40 percent above 304, and a No.4 or mirror finish adds a polishing charge. Send the size, wall, grade, finish and quantity and we quote against the current alloy surcharge.
What is the price of stainless steel square tubing?
Square tube is priced per tonne or per metre against live nickel surcharges, then adjusted for size, wall thickness, grade, finish and quantity. The practical way to compare quotations is by weight: work out kilograms per metre from the size and wall, multiply by the total length, and apply the per-tonne figure. Thin-wall small sections carry a higher price per tonne than heavier ones because there is more tube-making work per kilogram, and polished finishes add 10 to 30 percent.
What is square tubular steel called?
Several things, depending on the drawing's origin. In European and Australian structural practice it is SHS, square hollow section. In North American structural steel it falls under HSS, hollow structural section, which also covers rectangular and round. British trade usage calls it box section. In general fabrication it is square tube or square tubing. All describe the same geometry; the difference that matters is the standard, since ASTM A554 covers ornamental and structural stainless tube while A500 and EN 10219 apply to carbon steel sections.
Is square tube stronger than round tube?
For the same weight per metre, a round tube is slightly more efficient in bending and has the highest torsional rigidity, because material is distributed evenly at maximum distance from the centre. Square tube is close behind and beats round on every practical count in fabrication: flat faces to weld against, square cuts instead of profiled saddles, and plates that sit flush. That is why frames are built from square section and handrails from round. For a member that bends about one axis, rectangular tube placed on edge is more efficient than either.
Which grade should I use outdoors?
304 inland, 316L within a few kilometres of the coast, on de-iced roads or in pool halls. This matters more on tube than on sheet, because tube frames are often the visible structure of a balustrade or canopy, and 304 in salt air develops tea staining that is cosmetically unacceptable long before there is any structural concern. 201 should be kept indoors and dry.
Can you supply square tube cut and mitred to a frame?
Yes. Send the frame drawing or cut list and we cut to plus or minus 1 mm, mitre corners, notch, drill and, if wanted, weld and polish complete frames. Polished faces are filmed and the assembly is crated. For repeat production we hold jigs so successive batches are dimensionally identical.
How is the weight per metre calculated?
For a square section, area equals 4 multiplied by the wall thickness multiplied by (side dimension minus wall thickness), which accounts for the corners. Multiply that area in square millimetres by 0.008 to get kilograms per metre in 304 or 316L. For a 50x50 mm tube with a 2 mm wall, that is 4 times 2 times 48, or 384 square millimetres, giving 3.07 kilograms per metre. Corner radii make the true weight slightly lower, typically by 1 to 2 percent.