2205 Duplex Stainless Steel Pipe​

OD 89-325mm, Pressure ≥10MPa, Subsea Oil Pipeline

The 2205 duplex stainless steel pipe delivers >450 MPa yield strength, twice that of 304. This duplex 2205 pipe handles ≥10 MPa for subsea oil and gas, resists H₂S corrosion ≤0.002 mm/year, and offers 5,000+ hours SCC protection—5% lighter than 316L to cut installation costs.

  • High Strength

    Strength-to-weight ratio reaches 60 MPa·m³/kg, cutting pipe weight by 30% compared to 316L high-pressure lines.

  • Superior Corrosion Resistance

    PREN ≥40, resisting seawater and crude oil mixtures, outperforming conventional stainless steels.

  • Fatigue Performance

    Endures ≥10⁷ fatigue cycles at 300 MPa, ideal for offshore pipelines subject to vibration.

Product Specifications

Chemical Composition (ASTM A789 Standard)
Element Content (%) Role in Duplex Steel
Cr 21.0–23.0 Forms passive film; Mo synergistically enhances corrosion resistance; duplex microstructure refines grains.
Ni 4.5–6.5 Stabilizes austenite; ~1:1 duplex ratio, balances strength and toughness.
Mo 2.5–3.5 Enhances pitting resistance; maintains passive film in chloride-rich crude oil.
Physical & Mechanical Properties
  • Physical: Density 7.8 g/cm³, Melting Point 1300–1390℃, Thermal Conductivity 25 W/(m·K) (50% higher than 304)

  • Mechanical: Impact energy at -40℃ ≥34 J; good weldability; welded joint strength ≥90% of base metal

Specifications & Supply Range
  • Outer Diameter: 25–325 mm

  • Wall Thickness: 3–20 mm

  • Length: 6–12 m (±10 mm)

  • Surface Treatment: Outer wall sandblasted (anti-slip), inner wall mechanically polished (Ra ≤1.6 μm), optional PE anti-corrosion layer

 

Pricing Calculation

Workshop & Manufacturing Machine

Stainless Steel Tubes Packed in Truck

Wooden Crate Packaging in Factory

Neo-Mac Machine with Stainless Steel Tubes

Factory Tube Packaging Process

Industrial Manufacturing Equipment

Stainless Steel Composition Analyzer

Product Applications

  • Subsea Oil Transport

    Specification: Φ168×8 mm

    Performance: Pressure resistance 12 MPa, H₂S corrosion resistant

    Case: South China Sea Liwan Oilfield Subsea Pipeline

  • High-Pressure Chemical Pipeline

    Specification: Φ89×6 mm

    Performance: Resistant to 10% HCl (60℃)

    Case: Sinopec Maoming Ethylene Project Process Pipeline

Recommended Service Conditions

  • Best suited for seawater environments, sour oil & gas service, chemical processing, and high-pressure heat exchangers.
  • Not recommended above ~315 °C due to potential embrittlement.

Resources & Support

  • Technical datasheets (PDF) available on request

  • Material test certificates (MTC) provided with shipments

  • Welding and fabrication guidelines upon inquiry

FAQs

What is a duplex 2205 pipe?
A duplex 2205 pipe is a stainless steel pipe with a dual-phase microstructure (austenitic + ferritic). It delivers higher yield strength and exceptional resistance to stress corrosion cracking.
What standards cover this material?
It is produced under ASTM A789/A790 and ASME SA789/SA790, with equivalent designations UNS S31803, UNS S32205, and W.Nr. 1.4462.
Why choose duplex 2205 pipe instead of 316L?
This grade offers a better strength-to-weight ratio, improved pitting resistance (PREN ≥40), and lower subsea installation costs compared to 316L.
Can it be welded and fabricated?
Yes. With the correct filler metals and procedures, welds achieve ≥90% of base metal strength. The alloy also supports cold forming and machining.
Where is it commonly used?
Typical applications include offshore pipelines, chemical processing lines, heat exchangers, and desalination plants.
Are there service limitations?
Prolonged exposure above ~315 °C may lead to embrittlement, so high-temperature service is limited.
What sizes of duplex 2205 pipe are available?
Common dimensions include diameters 25–325 mm, wall thickness 3–20 mm, and lengths 6–12 m, with optional surface treatments.
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