2205 Duplex Steel Square Bar

Side Length 10–100 mm, Annealed Condition

2205 duplex stainless steel square bar, ASTM A789 certified, 50/50 duplex structure. ≥450 MPa yield strength and PREN ≥40. For chemical, marine, and pressure use.

  • High Strength, Lightweight Design

    Yield strength ≥450 MPa enables wall thickness reduction up to 30%, lowering structural weight by 40%.

  • Superior Chloride Resistance

    In 3.5% NaCl solution, pitting potential ≥+300 mV, offering 50% higher crevice corrosion resistance than 316L.

  • Fatigue & Impact Resistance

    10⁷ cycles fatigue strength ≥300 MPa, with impact energy ≥27J at -40°C, suitable for vibration and low-temperature conditions.

Product Specifications

Chemical Composition (ASTM A789)
 
Element Content (%) Function Description
Cr (Chromium) 21.0–23.0 Forms a passive film; works synergistically with Mo to enhance corrosion resistance, refine grains, and stabilize the duplex structure.
Ni (Nickel) 4.5–6.5 Stabilizes the austenitic phase; adjusts phase balance to 1:1, optimizing strength-toughness matching and improving low-temperature ductility.
Mo (Molybdenum) 2.5–3.5 Significantly improves pitting resistance, suppresses pit initiation in chloride media, and enhances crevice corrosion resistance.
N (Nitrogen) 0.08–0.20 Strengthens the austenitic phase, improves strength and corrosion resistance, partially replaces Ni to reduce cost, and improves weldability.
C (Carbon) ≤ 0.03 Ultra-low carbon to prevent intergranular corrosion and maintain corrosion resistance in the heat-affected zone after welding.
Physical & Mechanical Properties

Physical Properties:

  • Density: 7.8 g/cm³, between austenitic stainless steel (7.93 g/cm³) and ferritic stainless steel (7.7 g/cm³), balancing strength and weight reduction.

  • Melting Point: 1300–1390°C, with better high-temperature strength retention than 304 stainless steel; service temperature range −40°C to 300°C.

  • Thermal Conductivity: 25 W/(m·K) at 20°C, about 1.5× higher than 304 stainless steel, offering excellent heat dissipation for heat exchanger use.

  • Thermal Expansion Coefficient: 13.5 × 10⁻⁶/°C (0–100°C), close to carbon steel for easy assembly with other metal components.

  • Magnetism: Weakly magnetic due to duplex structure, suitable for equipment with magnetic compatibility requirements.

Mechanical Properties (Annealed Condition):

Property Value Range Advantage vs 304 Stainless Steel
Tensile Strength ≥ 620 MPa +20%, suitable for heavy-duty structures
Yield Strength ≥ 450 MPa +110%, enables 30% wall thickness reduction
Elongation ≥ 25% Comparable, ensuring formability
Reduction of Area ≥ 60% +10%, better impact resistance
Brinell Hardness ≤ 290 HB Higher hardness, improved wear resistance
Impact Energy at −40°C ≥ 27 J Excellent low-temperature toughness for polar applications
Specifications & Supply Range

Side Length Tolerance:

  • 10–30 mm: ±0.05 mm (cold-drawn bright bar) – for precision mechanical parts.

  • 30–80 mm: ±0.1 mm (hot-rolled + annealed) – for structural blanks.

  • 80–100 mm: ±0.2 mm (forged + annealed) – large-size customization available.

Length: Standard 6 m per bar; custom cutting available (cutting tolerance ±3 mm), MOQ 50 kg.

Surface Condition:

  • Annealed: Black (hot-rolled) or bright (cold-drawn, Ra ≤ 1.6 μm); electrolytic polishing available for bright surface (Ra ≤ 0.8 μm).

  • Special Treatment: Passivation available to further improve corrosion resistance; passivated surface passes ≥ 1000 h salt spray test without rust spots.

Pricing Calculation

Workshop & Manufacturing Machine

Stainless Steel Bar Inventory Racking System

Spectrometer for Alloy Composition Analysis

Finished Stainless Steel Bars on Storage Racks

Palletized Stainless Steel Bars on Workshop Floor

Secured Stainless Steel Bar Bundles for Shipment

Forklift Loading Bundled Stainless Steel Bars into Freight Truck

Product Applications

  • Chemical Equipment

    Size Selection: 20–50 mm

    Performance Data: Corrosion rate ≤ 0.01 mm/year in 20% HCl (25°C)

    Typical Cases: Reactor supports, pipeline flanges

  • Marine Engineering

    Size Selection: 30–80 mm

    Performance Data: No pitting in 3.5% NaCl solution

    Typical Cases: Desalination equipment supports, offshore platform bolts

  • High-Pressure Pipelines

    Size Selection: 40–100 mm

    Performance Data:  Pressure resistance ≥ 10 MPa, fatigue life ≥ 10⁷ cycles

    Typical Cases: Natural gas pipeline connectors, high-pressure valve components

  • Pulp & Paper Machinery

    Size Selection: 10–30 mm

    Performance Data: Resistant to ClO₂ bleaching agent

    Typical Cases: Bleaching stage agitator shafts, dewatering roller shafts

Processing & Welding Guidelines

Heat Treatment

Annealing at 1020–1100°C, air cooling. Avoid exposure >1200°C to prevent phase imbalance.

Welding

TIG welding with ER2209 filler. No preheating or post-weld heat treatment required. Corrosion resistance of HAZ equals base metal.

FAQs

What is the difference between a stainless steel square bar and a stainless steel square rod?
Both terms describe the same solid product with a square cross-section. "Square bar" is more common in industrial standards, while "square rod" is often used in trade or general descriptions.
How does 2205 duplex stainless steel perform compared to 304 or 316 stainless steel square bars?
2205 offers about double the yield strength of 304 and better resistance to chloride pitting than 316L. This makes it more suitable for marine environments, chemical plants, and high-pressure equipment.
Can the stainless steel square bar be cut to custom lengths?
Yes, standard supply is 6 meters per bar, but cut-to-size service is available with ±3 mm tolerance. This allows you to order lengths that fit your specific project requirements.
Is welding 2205 stainless steel square bar difficult?
Welding is straightforward using TIG with ER2209 filler. No preheating or post-weld heat treatment is needed, and the corrosion resistance of the weld zone remains consistent with the base material.
What surface finishes are available?
Options include black annealed, bright cold-drawn, and electro-polished finishes. Passivated surfaces can achieve more than 1000 hours of salt spray resistance, suitable for harsh outdoor or marine conditions.
In which industries is the stainless steel square rod most commonly used?
It is widely applied in chemical processing equipment, offshore platforms, pressure piping systems, and paper-making machinery, where strength and corrosion resistance are critical.
Select Your Language